Welding Technologies

Expertise and Innovation, Forging Strong Bonds

VIP-VIRANT’s welding technologies focus on compacting and contact welding, delivering precision and durability from the start. Compacting involves compressing component materials to eliminate air bubbles and ensure a robust bond. With the rise of automotive electrical systems, we have advanced cable-end compression technology, welding individual wire strands into a solid unit.

Our compacting process ensures precision with exact dimensions in width and height, enhancing the longevity of welded wire strands. Whether manually or fully automated, our flexible machine spectrum allows us to tailor compacting and compression to your product and material requirements.

We leverage resistance welding technology, including surface finishing with copper and gold wires, for superior results.

  • Seamless wire-to-clamp connections without end sleeves.
  • Plug cycles compatible with solid wire.
  • Fray prevention at wire ends.
  • Highly precise welding surfaces in both height and width.
  • Improved process safety for subsequent connections.
  • Simplified design and geometry for welding tools.
  • Enhanced complexity in cable harness constructions.

(Know-how)³ for your product success.

Ultrasonic welding is an innovative process for strand and terminal applications, excelling in:

  • Connecting multiple wires, or strands to ground or high-voltage contacts.
  • Superior electrical properties compared to crimping or resistance welding.
  • Low energy consumption.
  • Total process control and excellent data management.

Our advanced laser welding technology supports industries including automotive, medical, IT, and machinery. This method offers:

  • High welding speed and precision.
  • Minimal thermal distortion, ensuring stress-resistant, dense, and visually appealing joints.
  • Smooth, shiny, soot-free welds using inert gases (nitrogen, argon, helium).

Laser Welding Applications:

  • Cardiac pacemakers.
  • Layer cell conductors.
  • Battery strips and cans.
  • Insulin pump housings.
  • Brachytherapy seeds.

Micro joining is our core competence within welding technologies. Our expertise spans all resistance welding types, including:

  • Projection welding.
  • Spot welding.
  • Thermo-compression welding.
  • Gap and strand welding.

With over 20 years of experience, we deliver exceptional results for the automotive, electronics, and machinery industries.

  • Motor connectors.
  • Plug connections.
  • Cables.
  • Lighting components.
  • Battery strips and cans.
  • Sensors.